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Award Abstract # 2024183
I-Corps: Impact of extended time on fresh concrete and durability

NSF Org: TI
Translational Impacts
Recipient: NEW JERSEY INSTITUTE OF TECHNOLOGY
Initial Amendment Date: September 10, 2020
Latest Amendment Date: October 13, 2020
Award Number: 2024183
Award Instrument: Standard Grant
Program Manager: Ruth Shuman
rshuman@nsf.gov
 (703)292-2160
TI
 Translational Impacts
TIP
 Directorate for Technology, Innovation, and Partnerships
Start Date: August 1, 2020
End Date: January 31, 2022 (Estimated)
Total Intended Award Amount: $50,000.00
Total Awarded Amount to Date: $50,000.00
Funds Obligated to Date: FY 2020 = $50,000.00
History of Investigator:
  • Mohamed Mahgoub (Principal Investigator)
    mahgoub@njit.edu
Recipient Sponsored Research Office: New Jersey Institute of Technology
323 DR MARTIN LUTHER KING JR BLVD
NEWARK
NJ  US  07102-1824
(973)596-5275
Sponsor Congressional District: 10
Primary Place of Performance: New Jersey Institute of Technology
University Heights
Newark
NJ  US  07102-1982
Primary Place of Performance
Congressional District:
10
Unique Entity Identifier (UEI): SGBMHQ7VXNH5
Parent UEI:
NSF Program(s): I-Corps
Primary Program Source: 01002021DB NSF RESEARCH & RELATED ACTIVIT
Program Reference Code(s):
Program Element Code(s): 802300
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.084

ABSTRACT

The broader impact/commercial potential of this I-Corps project is the development of a type of concrete that reduces waste. More than one billion cubic yards of ready-mix concrete produced in the United States is returned to concrete plants every year. Much of this concrete is discarded as waste or washed out to reclaim the aggregates used in the system. This waste results in hardened concrete in landfills, contaminated washout water, and increased greenhouse gases. Reducing this may significantly improve sustainability by preventing unnecessary material in the landfill and reducing use of scarce water resources for washing, as well as improving operating costs. Furthermore, the main reason for truck rejections of concrete every year is due to the strict adherence to the 90-minute time limit. The technology is a concrete additive that allows mixed concrete to ?sleep? to preserve the quality.

This I-Corps project is based on the development of an improved concrete formula to allow extended mixing times without negatively impacting long-term durability. As traffic and road congestion has gotten progressively worse, this rule has unnecessarily increased construction cost and waste concrete. The proposed technology may extend mixing times by up to 150 minutes without negatively impacting the long-term durability of concrete mixtures. Recent studies examined hardened concrete properties such as compressive strength, freeze-thaw, and surface resistivity and indicate that the discharge time had no significant impact on the fresh properties, surface resistivity, and freeze-thaw durability up to 150 minutes. This technology may improve discharge time limits and extend specifications.

This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

PROJECT OUTCOMES REPORT

Disclaimer

This Project Outcomes Report for the General Public is displayed verbatim as submitted by the Principal Investigator (PI) for this award. Any opinions, findings, and conclusions or recommendations expressed in this Report are those of the PI and do not necessarily reflect the views of the National Science Foundation; NSF has not approved or endorsed its content.

Intellectual Merits

 

This research project lead to change the national ASTM Standards that was followed for almost 100 years. We are ready to dissiminate our findings once we submit the final report. We have been contacted by so many local and national organizations to present and to write conference and journal papers, even books about this important issue. we will make sure to share the resuts of these hundreds interviews (concrete providers, owners, engineers, architects..ect) with engineering students at engineering universities and colleges to have them well informed about this latest innovative technology.

 

Broader Impact

The results of using our product will save significant amout of time and money and will save the environment by reducing CO2 emmission coming from transportation and cement production. It will also save significant amount of landfills needed to dump rejected concrete at. 

The results of our interviews proved with no doubts that this is a win win situation for business owners and for us. We are really ready to go to stage 3 and start our own company as soon as possible after the encouragement and support that we have seen during these too many visits and interviews. That was a product that everyone was waiting for and it endeed solved one of the major problems concrete industry was waiting for.


Last Modified: 04/01/2022
Modified by: Mohamed A Mahgoub

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