Award Abstract # 1941262
PFI-RP: Novel 3D Nanomaterial Printer for Additive Manufacturing of Multiscale Materials

NSF Org: TI
Translational Impacts
Recipient: OREGON STATE UNIVERSITY
Initial Amendment Date: May 28, 2020
Latest Amendment Date: October 7, 2024
Award Number: 1941262
Award Instrument: Standard Grant
Program Manager: Samir M. Iqbal
smiqbal@nsf.gov
 (703)292-7529
TI
 Translational Impacts
TIP
 Directorate for Technology, Innovation, and Partnerships
Start Date: June 1, 2020
End Date: December 31, 2025 (Estimated)
Total Intended Award Amount: $550,000.00
Total Awarded Amount to Date: $709,999.00
Funds Obligated to Date: FY 2020 = $550,000.00
FY 2023 = $159,999.00
History of Investigator:
  • Chih-hung Chang (Principal Investigator)
    chih-hung.chang@oregonstate.edu
  • Brian Paul (Co-Principal Investigator)
  • Konstantinos Sierros (Co-Principal Investigator)
  • Somayeh Pasebani (Co-Principal Investigator)
Recipient Sponsored Research Office: Oregon State University
1500 SW JEFFERSON AVE
CORVALLIS
OR  US  97331-8655
(541)737-4933
Sponsor Congressional District: 04
Primary Place of Performance: Oregon State University
Corvallis
OR  US  97331-2140
Primary Place of Performance
Congressional District:
04
Unique Entity Identifier (UEI): MZ4DYXE1SL98
Parent UEI:
NSF Program(s): PFI-Partnrships for Innovation
Primary Program Source: 01002324DB NSF RESEARCH & RELATED ACTIVIT
01002021DB NSF RESEARCH & RELATED ACTIVIT
Program Reference Code(s): 102Z, 109Z, 1788
Program Element Code(s): 166200
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.084

ABSTRACT

The broader impact/commercial potential of Partnerships for Innovation ? Research Partnerships (PFI-RP) project is to develop new stainless steel (SS) alloys. These materials are important for structural components that need to operate under extreme conditions such as high temperature and/or radiation damage, but some of these alloys suffer from high processing cost and difficulties in welding. This project addresses these challenges with a unique hybrid platform to selectively produce special SS alloys during the additive manufacturing of stainless steel, expected to be 22% of the metal additive manufacturing market by 2023. Finally, we will inspire and educate the next generation of scientists and innovators by training the graduate students participating in the project.

The proposed project is highly innovative and aims to integrate a microreactor-assisted nanomaterial 3D printhead (MAN3D) into a laser directed energy deposition (DED) printer. The former will deploy targeted volumes of nanomaterials at the point-of-build, with lower energy requirements, thus eliminating the need to store and transport potentially hazardous materials. The proposed novel process is distinctive and will advance the state of the art and current knowledge because it does not require an aerosol, it generates reactive chemical fluxes in-situ via an activation processing step, and it is solvent-free. This project addresses knowledge gaps such as the design optimization of a MAN3D printhead for integration with a laser DED printer, the controlling of reaction parameters to generate controlled reactive fluxes, strategies to prevent channel fouling, process optimization for nanostructure printing, and the controlled fabrication of oxide-dispersion-strengthened (ODS) alloys with targeted properties.

This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH

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Doddapaneni, V_Vinay K and Chang, Alvin and Jun, Ho-Young and Choi, Chang-Ho and Feng, Zhenxing and Chang, Chih-hung "Recent advances in microfluidics-enabled controlled reaction, assembly and exfoliation of inorganic nanomaterials" CrystEngComm , v.25 , 2023 https://doi.org/10.1039/D3CE00520H Citation Details
Doddapaneni, V_Vinay K and Lee, Kijoon and Aysal, Havva Eda and Paul, Brian K and Pasebani, Somayeh and Sierros, Konstantinos A and Okwudire, Chinedum E and Chang, Chih-hung "A Review on Progress, Challenges, and Prospects of Material Jetting of Copper and Tungsten" Nanomaterials , v.13 , 2023 https://doi.org/10.3390/nano13162303 Citation Details
Doddapaneni, V_Vinay K and Song, Chuankai and Dhas, Jeffrey A and Cheng, Ningmo and Camp, Isaac and Chang, Alvin and Pan, Changqing and Paul, Brian K and Pasebani, Somayeh and Feng, Zhenxing and Sierros, Konstantinos A and Chang, Chihhung "Beyond SolutionBased Printing: Unveiling Innovations and Advancements in SolventFree Printing Technologies" Advanced Functional Materials , 2025 https://doi.org/10.1002/adfm.202423498 Citation Details

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