Award Abstract # 1921926
DMREF/Collaborative Research: Low Cost, High Strength and Ductile Mg Alloys

NSF Org: CMMI
Division of Civil, Mechanical, and Manufacturing Innovation
Recipient: RECTOR & VISITORS OF THE UNIVERSITY OF VIRGINIA
Initial Amendment Date: July 30, 2019
Latest Amendment Date: July 30, 2019
Award Number: 1921926
Award Instrument: Standard Grant
Program Manager: Alexis Lewis
alewis@nsf.gov
 (703)292-2624
CMMI
 Division of Civil, Mechanical, and Manufacturing Innovation
ENG
 Directorate for Engineering
Start Date: January 1, 2020
End Date: December 31, 2024 (Estimated)
Total Intended Award Amount: $1,299,150.00
Total Awarded Amount to Date: $1,299,150.00
Funds Obligated to Date: FY 2019 = $1,299,150.00
History of Investigator:
  • Sean Agnew (Principal Investigator)
    sra4p@virginia.edu
  • James Howe (Co-Principal Investigator)
  • Bicheng Zhou (Co-Principal Investigator)
Recipient Sponsored Research Office: University of Virginia Main Campus
1001 EMMET ST N
CHARLOTTESVILLE
VA  US  22903-4833
(434)924-4270
Sponsor Congressional District: 05
Primary Place of Performance: University of Virginia
395 McCormick Rd.
Charlottesville
VA  US  22904-4745
Primary Place of Performance
Congressional District:
05
Unique Entity Identifier (UEI): JJG6HU8PA4S5
Parent UEI:
NSF Program(s): DMREF
Primary Program Source: 01001920DB NSF RESEARCH & RELATED ACTIVIT
Program Reference Code(s): 024E, 7237, 8021, 8037, 8400, 9146
Program Element Code(s): 829200
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.041

ABSTRACT

As the lightest of all structural metals, magnesium (Mg) alloys have great potential to be used in many applications where weight is critical to performance and efficiency, including the automotive, rail and aerospace industries. Yet wrought Mg alloys remain underutilized, due to a high processing cost. This Designing Materials to Revolutionize and Engineer our Future (DMREF) award supports fundamental research which could lead to efficient processing of high strength, high ductility Mg alloys through fundamental understanding of the relationships among processing, the micrometer-scale structure of the material, and performance. This project will educate a diverse group of students and postdoctoral fellows, providing them with the skills required to function within interdisciplinary teams comprised of computational and experimental researchers, as they perform work of benefit to the US manufacturing, transportation, and defense sectors.

In this work, the researchers will investigate nanoscale solute clusters which form in the early stage of precipitation, known as Guinier-Preston (GP) zones, to understand how they contribute to materials properties, in particular to a recently observed increase in strain rate sensitivity. New computational methods that extend beyond transition state theory will be used to assess the kinetics of dislocation-GP zone interactions. Experimental assessments will be made using a combination of strain rate jump and repeated stress relaxation testing together with crystal plasticity modeling. The structure-property relationships established in this work will be used to guide alloy design strategies involving GP zones. This project also aims to predict the atomic structures and thermodynamic properties of GP zones in Mg alloys using first-principles-based computational approaches. To validate and guide these modeling efforts, transmission electron microscopy (TEM) and electron energy loss spectroscopy (EELS) approaches are employed to probe the atomistic- and electronic-scale structure of the GP zones. These combined efforts will close the knowledge gap pertaining to the interplay between the free energies of solute mixing, phase formation and interfaces, and the coherency strains which are responsible for the formation and morphology of GP zones.

This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH

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Bhattacharyya, J.J. and Sasaki, T.T. and Nakata, T. and Agnew, S.R. "Why rolled Mg-Al-Ca-Mn alloys are less responsive to aging as compared to the extruded" Scripta Materialia , v.233 , 2023 https://doi.org/10.1016/j.scriptamat.2023.115513 Citation Details
Cheng, D. and Wang, K. and Zhou, BC. "First-Principles Investigation of the Early-Stage Precipitations in Mg-Sn and Mg-Zn Alloys" Magnesium Technology , 2022 Citation Details
Cheng, Du and Hoglund, Eric R. and Wang, Kang and Howe, James M. and Agnew, Sean R. and Zhou, Bi-Cheng "Atomic structures of ordered monolayer GP zones in Mg-Zn-X (X= Ca, Nd) systems" Scripta Materialia , v.216 , 2022 https://doi.org/10.1016/j.scriptamat.2022.114744 Citation Details
Cheng, Du and Wang, Kang and Zhou, Bi-Cheng "Crystal structure and stability of phases in Mg-Zn alloys: A comprehensive first-principles study" Acta Materialia , v.242 , 2023 https://doi.org/10.1016/j.actamat.2022.118443 Citation Details
Li, Z.H. and Cheng, D. and Wang, K. and Hoglund, E.R. and Howe, J.M. and Zhou, B.C. and Sasaki, T.T. and Ohkubo, T. and Hono, K. "Revisited precipitation process in dilute Mg-Ca-Zn alloys" Acta Materialia , v.257 , 2023 https://doi.org/10.1016/j.actamat.2023.119072 Citation Details
Wang, Kang and Cheng, Du and Fu, Chu-Liang and Zhou, Bi-Cheng "First-principles investigation of the phase stability and early stages of precipitation in Mg-Sn alloys" Physical Review Materials , v.4 , 2020 https://doi.org/10.1103/PhysRevMaterials.4.013606 Citation Details
Wang, Kang and Cheng, Du and Zhou, Bi-Cheng "Generalization of the mixed-space cluster expansion method for arbitrary lattices" npj Computational Materials , v.9 , 2023 https://doi.org/10.1038/s41524-023-01029-0 Citation Details

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