Award Abstract # 1628960
DMREF: Collaborative Research: Integration of Computation and Experiments to Design a Versatile Platform for Crystal Engineering

NSF Org: CBET
Division of Chemical, Bioengineering, Environmental, and Transport Systems
Recipient: THE PENNSYLVANIA STATE UNIVERSITY
Initial Amendment Date: August 31, 2016
Latest Amendment Date: August 31, 2016
Award Number: 1628960
Award Instrument: Standard Grant
Program Manager: Robert McCabe
CBET
 Division of Chemical, Bioengineering, Environmental, and Transport Systems
ENG
 Directorate for Engineering
Start Date: September 1, 2016
End Date: August 31, 2020 (Estimated)
Total Intended Award Amount: $330,430.00
Total Awarded Amount to Date: $330,430.00
Funds Obligated to Date: FY 2016 = $330,430.00
History of Investigator:
  • Robert Rioux (Principal Investigator)
Recipient Sponsored Research Office: Pennsylvania State Univ University Park
201 OLD MAIN
UNIVERSITY PARK
PA  US  16802-1503
(814)865-1372
Sponsor Congressional District: 15
Primary Place of Performance: The Pennsylvania State University
Fenske Laboratory
University Park
PA  US  16802-4400
Primary Place of Performance
Congressional District:
15
Unique Entity Identifier (UEI): NPM2J7MSCF61
Parent UEI:
NSF Program(s): DMREF
Primary Program Source: 01001617DB NSF RESEARCH & RELATED ACTIVIT
Program Reference Code(s): 023E, 024E, 8400
Program Element Code(s): 829200
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.041

ABSTRACT

1629398/1628960
Palmer, Jeremy/Rioux, Robert M.

The project addresses improved designs of crystalline zeolite materials used in applications ranging from catalysis and energy storage to electronics design. The nanometer sized pores of the zeolite materials are ideally suited for a wide range of separations and selective catalytic conversions in the chemical and petroleum industries. A promising strategy for improving the properties of zeolites is to tune crystal shape and size using targeted synthetic approaches. The overall goal of this project is to develop computer simulation methods for rapidly identifying small-molecule compounds known as growth modifiers that can be used to control zeolite crystal shape and size. This will accelerate the development of new catalysts, adsorbents, and separations materials for converting inexpensive and abundant sources of natural gas into fuels and high-valued compounds while simultaneously lowering toxic emissions.

A technique that is broadly utilized in both natural and synthetic crystallization to control crystal habit and morphology is the use of modifiers, which are molecular (or macromolecular) additives that possess an affinity for selectively adsorbing on specific crystal faces and altering the anisotropic rate(s) of growth. The most critical challenge in this field of research, irrespective of the material and application, is the incomplete understanding of the molecular-level interactions and thermodynamic driving forces that govern the adsorption and binding specificity of modifiers to different crystal surfaces. The focus of this project is to integrate zeolite synthesis, characterization, and modeling to develop an experimentally-validated computational platform for characterizing growth modifier effects on crystallization based on equilibrium adsorption properties. This will be achieved by addressing three specific aims: (1) develop, validate, and iteratively refine density functional theory and molecular simulation models for predicting modifier adsorption using experimental benchmark data; (2) assess model predictability and transferability to other modifier-zeolite systems; and (3) elucidate structure-property relationships as a means of establishing guidelines for modifier selection. This computational platform will improve our understanding of the mechanisms governing modifier efficacy and specificity, thereby providing a foundation for identifying effective modifiers and potentially accelerating their discovery by two orders of magnitude. The fundamental knowledge gained from this project will serve as a translational guide for the rational design of growth modifiers, fostering the development of improved strategies for controlling crystallization processes relevant to applications ranging from catalysis to separations and adsorption. The project will also provide educational and outreach components to K-12 students and undergraduates, including opportunities for Houston-area high school students to build molecular zeolite models.

PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH

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A Chawla, R Li, R Jain, RJ Clark, JG Sutjianto, JC Palmer, JD Rimer "Cooperative effects of inorganic and organic structure-directing agents in ZSM-5 crystallization" Molecular Systems Design & Engineering , v.3 , 2018 , p.159
Li, R., Chawla, A., Linares, N., Sutjianto, J.G., Chapman, K.W., Garcia-Martinez, J., Rimer, J.D. "Diverse Physical States of Amorphous Precursors in Zeolite Synthesis" Industrial Engineering and Chemistry Research , v.57 , 2018 , p.8460 10.1021/acs.iecr.8b01695
Qin, W., Agarwal, A., Choudhary, M.K., Palmer, J.C., Rimer, J.D. "Molecular Modifiers Suppress Nonclassical Pathways of Zeolite Crystallization" Chemistry of Materials , v.31 , 2019 , p.3228 10.1021/acs.chemmater.9b00066
S. He, J. C. Palmer, and G. Qin "A non-equilibrium molecular dynamics study of methane transport in clay nano-pores" Microporous and Mesoporous Materials , v.249 , 2017 , p.88 10.1016/j.micromeso.2017.04.044
Y. Zhou, Y. Mu, M.-F. Hsieh, B. Kabius, C. Pacheco, C. Bater, R. M. Rioux, J. D. Rimer "Enhanced Surface Activity of MWW Zeolite Nanosheets Prepared via a One-pot Synthesis" Journal of the American Chemical Society , v.142 , 2020 , p.8211 10.1021/jacs.9b13596

PROJECT OUTCOMES REPORT

Disclaimer

This Project Outcomes Report for the General Public is displayed verbatim as submitted by the Principal Investigator (PI) for this award. Any opinions, findings, and conclusions or recommendations expressed in this Report are those of the PI and do not necessarily reflect the views of the National Science Foundation; NSF has not approved or endorsed its content.

The primary goal of the project is to use a combination of experiment and simulation to identify potent crystal growth modifiers (CGMs) for tailoring zeolite catalysts. Zeolite catalysts are workhorse of chemical conversion in the modern-day refinery.  However, the intrinsic structure of zeolite, both interparticle and intraparticle are not necessarily optimized for the most active and selective conversion.  In this DMREF project, we focus on intraparticle aspects of zeolites and how small molecule modifiers can be used to control the aspect ratio and crystallographic orientation of zeolite crystals.  Zeolites tend to form highly anisotropic crystals with their pores oriented along the longest dimension of the crystal, such that access to exterior pore openings is restricted to low surface area crystal facets. This synthetic design challenge can be addressed using CGMs, which are molecular additives that adsorb on specific crystal faces and alter anisotropic rate(s) of growth. The control over rates of growth facilitated by CGMs allow crystal size and shape to be controlled during synthesis, producing high performance materials with transformative physiochemical properties. The key challenges with this approach, however, are developing fundamental understanding of why some CGMs are more potent than others and developing methods for identifying potent CMGs a priori, thereby obviating the need to perform costly and time-consuming experimental screening studies. During the lifetime of this proposal, researchers at the University of Houston in collaboration with researchers at the Pennsylvania State University have developed and applied experimentally validated physics-based computational approaches to study CGM adsorption on zeolites.  A key objective of this DMREF proposal is understanding the impact of organic-zeolite interactions on zeolite morphology and how zeolite morphology in turn influences material performance characteristics.  We have demonstrated that exfoliated and finned zeolites provide physical dimensions that enhance catalysis.  In this project, we have demonstrated the CGM strategy to guide interparticle morphology is general across many zeotypes, and the development of theory and simulation to enable apriori design of zeolite crystal morphology while challenging due to the weak interactions and complex interplay amongst constituents in a zeolite synthesis, but critical to optimize zeolite syntheses for targeted applications.


Last Modified: 01/05/2021
Modified by: Robert M Rioux

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