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Award Abstract # 1041375
NSF/FDA Scholar-In-Residence at FDA: Program on Small-Scale Medical Devices

NSF Org: CBET
Division of Chemical, Bioengineering, Environmental, and Transport Systems
Recipient: NORTH CAROLINA STATE UNIVERSITY
Initial Amendment Date: August 18, 2010
Latest Amendment Date: August 18, 2010
Award Number: 1041375
Award Instrument: Standard Grant
Program Manager: Leon Esterowitz
CBET
 Division of Chemical, Bioengineering, Environmental, and Transport Systems
ENG
 Directorate for Engineering
Start Date: November 1, 2010
End Date: October 31, 2013 (Estimated)
Total Intended Award Amount: $130,000.00
Total Awarded Amount to Date: $130,000.00
Funds Obligated to Date: FY 2010 = $130,000.00
History of Investigator:
  • Roger Narayan (Principal Investigator)
    roger_narayan@unc.edu
Recipient Sponsored Research Office: North Carolina State University
2601 WOLF VILLAGE WAY
RALEIGH
NC  US  27695-0001
(919)515-2444
Sponsor Congressional District: 02
Primary Place of Performance: North Carolina State University
2601 WOLF VILLAGE WAY
RALEIGH
NC  US  27695-0001
Primary Place of Performance
Congressional District:
02
Unique Entity Identifier (UEI): U3NVH931QJJ3
Parent UEI: U3NVH931QJJ3
NSF Program(s): SSA-Special Studies & Analysis
Primary Program Source: 01001011DB NSF RESEARCH & RELATED ACTIVIT
Program Reference Code(s): 005E
Program Element Code(s): 138500
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.041

ABSTRACT

1041375
Narayan

Conventional ossicular replacement prostheses have demonstrated several problems during clinical use, including migration, puncture of the eardrum, difficulty in shaping the prostheses, and reactivity with the surrounding tissues. Novel materials and prostheses that provide improved sound transmission for longer periods of time are demanded by patients and surgeons. In this work, they hypothesize that two photon polymerization may be used to fabricate ossicular replacement prostheses with patient-specific designs and suitable chemical, biological, mechanical, and functional properties for long-term in vivo use. The quadratic character of the two photon absorption probability and the well-defined polymerization threshold of this system will allow one to overcome the diffraction limit and achieve features as small as 200 nm. Two photon polymerization provides several advantages over conventional techniques for scalable production of ossicular replacement prostheses and other small-scale medical devices. First, the raw materials used in this process are widely available and inexpensive. Second, two photon polymerization can be set up in a conventional clinical environment (e.g., an operating room) that does not contain cleanroom facilities. Third, two photon polymerization of ossicular replacement prostheses is an rapid, straightforward, single-step process, as opposed to conventional multiple-step fabrication techniques.

PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH

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Petrochenko PE, Skoog SA, Zhang Q, Comstock DJ, Elam JW, Goering PL, Narayan RJ "Cytotoxicity of cultured macrophages exposed to antimicrobial zinc oxide (ZnO) coatings on nanoporous aluminum oxide membranes" Biomatter , v.3 , 2013 , p.e25528 10.4161/biom.25528
Petrochenko PE, Zhang Q, Wildt B, Betz MW, Goering PL, Wang H, Sun T, Narayan RJ "In vitro cytotoxicity of rare earth oxide nanoparticles for imaging applications" International Journal of Applied Ceramic Technology , 2012 DOI: 10.1111/j.1744-7402.2012.02784.x
Petrochenko P, Narayan RJ "Novel Approaches to Bone Grafting: Porosity, Bone Morphogenetic Proteins, Stem Cells, and the Periosteum" Journal of the Long-Term Effects of Medical Implants , v.20 , 2010 , p.303 n/a
P. Petrochenko, R. J. Narayan "Novel Approaches to Bone Grafting: Porosity, Bone Morphogenetic Proteins, Stem Cells, and the Periosteum" Journal of the Long-Term Effects of Medical Implants , v.20 , 2010 , p.303 n/a
Skoog SA, Goering PL, Narayan RJ "Stereolithography in tissue engineering" Journal of Materials Science: Materials in Medicine , 2013 10.1007/s10856-013-5107-y

PROJECT OUTCOMES REPORT

Disclaimer

This Project Outcomes Report for the General Public is displayed verbatim as submitted by the Principal Investigator (PI) for this award. Any opinions, findings, and conclusions or recommendations expressed in this Report are those of the PI and do not necessarily reflect the views of the National Science Foundation; NSF has not approved or endorsed its content.

In this work, we hypothesized that two photon polymerization may be used to create medical devices with small scale features, including ossicular replacement prostheses, with patient-specific designs and appropriate biological and mechanical functionalities for use inside the body. One unique attribute of the two photon polymerization approach is that features as small as 200 nm can be obtained using this approach. Two photon polymerization exhibits several advantages over other techniques for scalable production of medical device with small-scale features. First, the raw materials used in two photon polymerization are inexpensive and can be obtained from a variety of sources. Second, two photon polymerization can be set up in a conventional environment, including in an operating room; no cleanroom facilities are needed. Third, two photon polymerization  is a rapid and single-step process.

The outcomes of the project include completion of the following activities:

(a) use of two photon polymerization to create structures with small-scale features out of a zirconium-based material; tabletop biological studies examined the interactions of human bone marrow stromal cells with these materials.

(b) use of atomic layer deposition to grow ceramic (e.g., titanium oxide and zinc oxide) coatings on nanostructured surfaces based on nanoporous aluminum oxide; tabletop biological studies examined the interactions of cells known as fibroblasts, cells known as macrophages, and proteins with these materials

We are now working with a manufacturer of metals for medical device industry to see if metals with small-scale features similar to the two photon polymerization-fabricated and atomic layer deposition-coated materials can be translated to use in medical devices.


Last Modified: 12/25/2013
Modified by: Roger J Narayan

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