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Award Abstract # 0500408
Collaborative Research: Micro- Lenses for Manufacturing

NSF Org: CMMI
Division of Civil, Mechanical, and Manufacturing Innovation
Recipient: RENSSELAER POLYTECHNIC INSTITUTE
Initial Amendment Date: April 13, 2005
Latest Amendment Date: August 9, 2007
Award Number: 0500408
Award Instrument: Standard Grant
Program Manager: Mary Toney
CMMI
 Division of Civil, Mechanical, and Manufacturing Innovation
ENG
 Directorate for Engineering
Start Date: April 15, 2005
End Date: March 31, 2009 (Estimated)
Total Intended Award Amount: $0.00
Total Awarded Amount to Date: $282,000.00
Funds Obligated to Date: FY 2005 = $270,000.00
FY 2007 = $12,000.00
History of Investigator:
  • Amir Hirsa (Principal Investigator)
    hirsaa@rpi.edu
  • Theodorian Borca-Tasciuc (Co-Principal Investigator)
Recipient Sponsored Research Office: Rensselaer Polytechnic Institute
110 8TH ST
TROY
NY  US  12180-3590
(518)276-6000
Sponsor Congressional District: 20
Primary Place of Performance: Rensselaer Polytechnic Institute
110 8TH ST
TROY
NY  US  12180-3590
Primary Place of Performance
Congressional District:
20
Unique Entity Identifier (UEI): U5WBFKEBLMX3
Parent UEI:
NSF Program(s): MATERIALS PROCESSING AND MANFG
Primary Program Source: app-0105 
app-0107 
Program Reference Code(s): 083E, 116E, 9146, 9178, 9231, 9251, MANU
Program Element Code(s): 146700
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.041

ABSTRACT

The objective of this research is to develop the science base for tunable micro-lens arrays and explore their application for high throughput production. Tunable, millimeter-sized capillary lenses have recently been demonstrated by this group, with resolution approaching the maximum theoretical limit. The unique feature of these capillary lenses is that their tuning does not involve the movement of the contact line, where the fluids (the liquid that constitutes the lens and the gas surrounding it) meet the solid; contact line movement is avoided since it is a source of friction. The project will address two key issues: i) fast-response time and ii) small-scale packaging. The approach to meet the first challenge is to analyze shape changes in capillary lenses triggered via mechanical (pressure obtained by piezoelectric actuator) and electrical (electrokinetic) means. To address the second challenge, existing microfabrication techniques will be adapted and new ones developed for manufacturing capillary micro-lens arrays. For example, a novel technique may have to be developed to embed a porous medium in the middle of a glass chip for electrokinetic actuation. Micro-lens arrays will be studied at scales ranging from tens to hundreds of microns. The proposed research will ultimately make possible a technology to accurately control the minimum feature size by continuously adjusting the focal length of each micro-lens while the substrate is scanned underneath the array.

This project is expected to impact technological development, since capillary micro-lenses can be used to manipulate light, enabling high volume production (manufacturing) of small scale devices. Specifically, realization of an individually tunable micro-lens array can lead to dynamic photolithography, which can be used for example on curved surfaces. This is a gateway to 3-dimensional patterning capability with sub-micrometer features. Furthermore, the multidisciplinary senior team is expected to provide a unique research opportunity for educating graduate and undergraduate students.

PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH

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Amir H. Hirsa, Carlos A. Lopez, Michael A. Laytin, Michael J. Vogel, and Paul H. Steen "Low-dissipation capillary switches at small scales" Applied Physics Letters , v.86 , 2005 , p.014106-1
Carlos A. Lopez, Chin-Chen Lee, and Amir H. Hirsa "Electrochemically activated adaptive liquid lens" Applied Physics Letters , v.87 , 2005 , p.134102-1
Gupta, A.; Denver, H.; Hirsa, A.H.; Stenken, J.; Borca-Tasciuc, D.-A. "Localized, low-voltage electroosmotic pumping across nanoporous membranes" Applied Physics Letters , v.91 , 2007 094101
Gupta, A., Hirsa, A., and Borca-Tasciuc, D.-A. "Electroosmotic micro-pump array for local control of droplets" Bulletin of the American Physical Society , v.51 (9) , 2006 , p.165
Hirsa, A.; Martinovic, I.; Lopez, C.; Basaran, O.; Ramalingam, S "Coalescence and breakup between a capillary switch and a droplet" Bulletin of the American Physical Society , v.52 (17) , 2007 , p.188
Lopez, CA; Hirsa, AH "Fast focusing using a pinned-contact oscillating liquid lens" NATURE PHOTONICS , v.2 , 2008 , p.610 View record at Web of Science 10.1038/nphoton.2008.19
Ramalingam, S.; Basaran, O.; Lopez, C.; Martinovic, I.; Hirsa, A. "Computational analysis of coalescence and breakup between a capillary switch and a pendant drop" Bulletin of the American Physical Society , v.52 (17) , 2007 , p.188
Steen, P., Theisen, E., Vogel, M., Lopez, C., and Hirsa, A. "Capillary oscillations of a liquid sphere pinned on a circle-of-contact" Bulletin of the American Physical Society , v.51 (9) , 2006 , p.111
Theisen, E.A.; Vogel, M.J.; Lopez, C.A.; Hirsa, A.H.; Steen, P.H. "Capillary dynamics of coupled spherical-cap droplets" Journal of Fluid Mechanics , v.580 , 2007 , p.495
Wang, Z.; Lopez, C.A.; Hirsa, A.H.; Koratkar, N. "Impact dynamics and rebound of water droplets on super-hydrophobic carbon nanotube arrays" Applied Physics Letters , v.91 , 2007 023105

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