Award Abstract # 2024546
ISS: Synthesis of Electrically Conductive High-Temperature Composites Under Microgravity and Normal Gravity Conditions

NSF Org: CBET
Division of Chemical, Bioengineering, Environmental, and Transport Systems
Recipient: VIRGINIA POLYTECHNIC INSTITUTE & STATE UNIVERSITY
Initial Amendment Date: July 8, 2020
Latest Amendment Date: July 8, 2020
Award Number: 2024546
Award Instrument: Standard Grant
Program Manager: Nora Savage
nosavage@nsf.gov
 (703)292-7949
CBET
 Division of Chemical, Bioengineering, Environmental, and Transport Systems
ENG
 Directorate for Engineering
Start Date: October 1, 2020
End Date: March 31, 2024 (Estimated)
Total Intended Award Amount: $399,997.00
Total Awarded Amount to Date: $399,997.00
Funds Obligated to Date: FY 2020 = $136,595.00
History of Investigator:
  • Kathy Lu (Principal Investigator)
    klu@uab.edu
Recipient Sponsored Research Office: Virginia Polytechnic Institute and State University
300 TURNER ST NW
BLACKSBURG
VA  US  24060-3359
(540)231-5281
Sponsor Congressional District: 09
Primary Place of Performance: Virginia Tech
1880 Pratt Dr.
Blacksburg
VA  US  24061-0001
Primary Place of Performance
Congressional District:
09
Unique Entity Identifier (UEI): QDE5UHE5XD16
Parent UEI: X6KEFGLHSJX7
NSF Program(s): Nanoscale Interactions Program,
Special Initiatives
Primary Program Source: 01002021DB NSF RESEARCH & RELATED ACTIVIT
Program Reference Code(s): 7237
Program Element Code(s): 117900, 164200
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.041

ABSTRACT

With the fast advancement of space exploration, conducting materials research in space is becoming mainstream. At the same time, novel two-dimensional materials and polymer derived high temperature ceramics have captured the attention of the materials community. In this research project, two dimensional MXene will be incorporated into a silicon oxycarbide matrix to generate new materials, both on Earth and at the International Space Station. The high temperature evolution behaviors of two-dimensional materials and polymer to ceramic conversion under microgravity conditions will be systematically compared with the processes on Earth. These materials are expected to have high oxidation resistance, excellent electrical conductivity, and low density. They should also have great synergistic potentials for toughness, strength, and high temperature stability. The composites can be made into almost any shape (bulk, coating, discrete feature, et cetera) and size (nano- to macro-) based on application needs. In addition, these materials can easily produce complex shape, thin-wall, or freeform components with lightweight and functional capabilities in high temperature environments. This research will usher in a new generation of advanced materials which have great potential to be used as heat exchangers, electric systems, catalyst support, energy storage, electrodes, nano-devices, and microsystems. Ultimately, project results will lead to new applications benefiting space science and life on Earth. Both graduate and undergraduate students will be involved in the research project. The PI will expand current activities to Eastern Virginia while continuing efforts with different summer camps on campus. In addition, the PI will expand outreach efforts to the Western Virginia Science Museum to stimulate the interest of females and minorities in science and engineering.

This research project will advance understanding of atomic- and nano-level species interactions under different gravitational conditions in order to explore a new class of high temperature stable and electrically conductive materials. The high temperature composites will include both dense and porous microstructures but the methodology developed will be applicable to a wide range of high temperature materials derived from 2D additives and polymer precursors. This research project is expected to develop new theories, provide new knowledge, and offer novel methods in atomic level design and thermodynamic prediction of polymer derived ceramics. Results from this project will open new opportunities for using microgravity to understand and create novel high temperature materials. The team will conduct the research using four approaches. First, using MXene exfoliation and surface functionalization, pre-pyrolysis at 500-700°C will be conducted in order to provide controlled states for microgravity and Earth gravity studies. Second, different atmosphere pyrolysis will be conducted on Earth and under microgravity to understand the atmosphere and gas release effects on new phase formation. Third, theoretical thermodynamic calculation and experimental pyrolysis studies will be combined in order to explore the fundamental interfacial interaction and phase evolution processes. Finally, gravitational effects on 2D MXene deformation, stacking, and chemical interaction with silicon oxycarbide during pyrolysis will be comprehensively investigated; the phase and structural evolution of the porous systems will be correlated with pore stability and shrinkage/collapse under different gravity conditions. The educational component is training of multiple graduate and undergraduate students, with a focus on women and minorities. The PI will expand current activities to Eastern Virginia while continuing efforts with different summer camps on campus. In addition, the PI will expand outreach efforts to the Western Virginia Science Museum to stimulate the interest of females and minorities in science and engineering.

This award reflects NSF's statutory mission and has been deemed worthy of support through evaluation using the Foundation's intellectual merit and broader impacts review criteria.

PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH

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(Showing: 1 - 10 of 16)
Chaney, Harrison and Lu, Kathy "New findings related to carbothermal reduction of polysiloxane-derived ceramics" Ceramics International , v.49 , 2023 https://doi.org/10.1016/j.ceramint.2022.12.273 Citation Details
Chaney, Harrison and Lu, Kathy "ReaxFF Simulation of Pyrolysis Behaviors of Polysiloxane Precursors with Different Carbon Content" Chemistry of Materials , v.35 , 2023 https://doi.org/10.1021/acs.chemmater.3c00010 Citation Details
Cho, Yi Je and Lu, Kathy "A materials informatics approach for composition and property prediction of polymer-derived silicon oxycarbides" Materials Today Advances , v.18 , 2023 https://doi.org/10.1016/j.mtadv.2023.100384 Citation Details
Kumar Devendhar Singh, Sanjay and Lu, Kathy "Structural evolution and electrical conductivity of Ti3C2-SiOC ceramics" Materials Science and Engineering: B , v.285 , 2022 https://doi.org/10.1016/j.mseb.2022.115954 Citation Details
Li, Wei and Shaik, Mubina and Rau, Advaith V and Lu, Kathy "Effect of pyrolysis atmosphere on the microstructure of polymer-derived SiOC monolithic ceramics" Ceramics International , 2025 https://doi.org/10.1016/j.ceramint.2025.04.076 Citation Details
Loughney, Patricia A. and Mujib, Shakir B. and Pruyn, Timothy L. and Singh, Gurpreet and Lu, Kathy and Doan-Nguyen, Vicky "Enhancing organosilicon polymer-derived ceramic properties" Journal of Applied Physics , v.132 , 2022 https://doi.org/10.1063/5.0085844 Citation Details
Lu, Kathy and Chaney, Harrison "New insight into SiOC atomic structure evolution during early stage of pyrolysis" Journal of the American Ceramic Society , v.106 , 2023 https://doi.org/10.1111/jace.18976 Citation Details
Lu, Kathy and Chaney, Harrison "Understanding Polysiloxane Polymer to Amorphous SiOC Conversion During Pyrolysis Through ReaxFF Simulation" Materials , v.18 , 2025 https://doi.org/10.3390/ma18071412 Citation Details
Rau, Advaith V. and Knott, Ken and Lu, Kathy "Porous SiOC/SiC ceramics via an active-filler-catalyzed polymer-derived method" Materials Chemistry Frontiers , v.5 , 2021 https://doi.org/10.1039/d1qm00705j Citation Details
Rau, Advaith V and Lu, Kathy "TwiceFunctionalized Montmorillonite Nanosheets for PolymerDerived MMTSiOC Nanocomposites: Phase Formation and Porosity" Small , v.21 , 2025 https://doi.org/10.1002/smll.202408218 Citation Details
Yang, Ni and Ophus, Colin and Savitzky, Benjamin H. and Scott, Mary C. and Bustillo, Karen and Lu, Kathy "Nanoscale characterization of crystalline and amorphous phases in silicon oxycarbide ceramics using 4D-STEM" Materials Characterization , v.181 , 2021 https://doi.org/10.1016/j.matchar.2021.111512 Citation Details
(Showing: 1 - 10 of 16)

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