Award Abstract # 1700674
MANEUVER: Manufacturing Education Using Virtual Environment Resources

NSF Org: DUE
Division Of Undergraduate Education
Recipient: PURDUE UNIVERSITY
Initial Amendment Date: February 23, 2017
Latest Amendment Date: June 1, 2018
Award Number: 1700674
Award Instrument: Standard Grant
Program Manager: Virginia Carter
vccarter@nsf.gov
 (703)292-4651
DUE
 Division Of Undergraduate Education
EDU
 Directorate for STEM Education
Start Date: May 1, 2017
End Date: April 30, 2022 (Estimated)
Total Intended Award Amount: $881,425.00
Total Awarded Amount to Date: $881,425.00
Funds Obligated to Date: FY 2017 = $881,425.00
History of Investigator:
  • Magesh Chandramouli (Principal Investigator)
  • Ismail Fidan (Co-Principal Investigator)
  • Imelda Cossette (Co-Principal Investigator)
  • Ge Jin (Co-Principal Investigator)
  • Cheryl Welsch (Co-Principal Investigator)
  • Wayne Merrell (Former Co-Principal Investigator)
Recipient Sponsored Research Office: Purdue University
2550 NORTHWESTERN AVE # 1100
WEST LAFAYETTE
IN  US  47906-1332
(765)494-1055
Sponsor Congressional District: 04
Primary Place of Performance: Purdue University Northwest
2200 169th Street
Hammond
IN  US  46323-0001
Primary Place of Performance
Congressional District:
01
Unique Entity Identifier (UEI): YRXVL4JYCEF5
Parent UEI: YRXVL4JYCEF5
NSF Program(s): Advanced Tech Education Prog
Primary Program Source: 04001718DB NSF Education & Human Resource
Program Reference Code(s): 9178, 1032, SMET
Program Element Code(s): 741200
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.076

ABSTRACT

Project MANEUVER (Manufacturing Education Using Virtual Environment Resources) is developing an affordable virtual reality (VR) framework to address the imminent demand for well-trained digital manufacturing (DM) technicians. Over half of the 3.5 million required manufacturing positions in the US are expected to go unfilled due to a "skills gap". Employment projections show a decline in conventional manufacturing jobs with marked growth in DM jobs. This VR instructional framework, targeted at two and four year programs, will not only advance the field of DM, but will also strengthen education by remedying the lack of clearly defined career/educational pathway(s) for entry-level DM technicians.

MANEUVER is developing an innovative multi-modal VR framework for DM instruction. This framework decouples the 3D DM database from functionalities, thus giving the instructional designer access through immersive, augmented, and desktop VR. Instead of pairing functionalities with the VR database, which prevents access by other modes, the decoupled approach allows for mode-independent approach, facilitating affordable access and broader implementation. The resultant curricular modules can be replicated for use on multiple machines without additional costs. During manufacturing process training, VR tools serve as a viable alternative offering a cost and material-efficient solution. Industry standard software and hardware is being used to develop and deliver advanced DM exercises for instructional and training purposes. Using a "train-the-trainers" approach, a replicable faculty development model is being developed for secondary and post-secondary institutions. By addressing regional and national entry-level workforce needs, the project benefits society and contributes to national economic progress and prosperity.

PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH

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Chandramouli, M. "A Systematic Analysis of Graphics-Based Hardware and Software for Virtual Reality Instructional Framework" EDGD Midyear Conference , 2019 Citation Details
Chandramouli, Magesh "Systematic Analysis of Graphics-Based Hardware and Software for Virtual Reality Instructional Framework" ASEE annual conference exposition proceedings , 2019 Citation Details
Chandramouli, M. and Jin, G. and Heffron, J. and Cossette, M. and Fidan, I. and Merrell, W. and Welsch, C. "Virtual Reality Education Modules for Digital Manufacturing Instruction" ASEE Annual Conference proceedings , 2018 Citation Details
Fraley, J. and Imeri, A. and Fidan, I. and Chandramouli, M. "A Comparative Study on Affordable Photogrammetry Tools." ASEE Annual Conference proceedings , 2018 Citation Details
Jin, Ge and Jiang, Keyuan and Lee, Sangmin "Development of Virtual Reality Games for Motor Rehabilitation" Journal of Telecommunication, Electronic and Computer Engineering , v.10 , 2018 Citation Details

PROJECT OUTCOMES REPORT

Disclaimer

This Project Outcomes Report for the General Public is displayed verbatim as submitted by the Principal Investigator (PI) for this award. Any opinions, findings, and conclusions or recommendations expressed in this Report are those of the PI and do not necessarily reflect the views of the National Science Foundation; NSF has not approved or endorsed its content.

Project Outcome Report:

NSF Award #1700674, MANEUVER: Manufacturing Education Using Virtual Environment Resources

 

This grant supported the development of an innovative multi-modal virtual reality (VR) framework for digital manufacturing instruction. This project, a partnership between a 2-year college (Edmonds College, WA) and two 4-year Colleges (Purdue University NW and Tennessee Tech University) developed virtual reality modules to educate and train entry-level technicians for digital manufacturing (DM) positions.  

 As part of this effort, train the trainer workshops were administered at Purdue University NW, Tennessee Tech University, and Edmonds College. Workshop participants (community college teachers) were trained on the VR modules and detailed feedback was obtained from work groups for evaluation and iterative improvement. 

The project leaders collaborated with industry experts and academic professionals through interactions via the advisory board meetings to obtain feedback and incorporated these into the VR module development.  The project developed approximately 10+ detailed VR modules and active learning activities on digital manufacturing instruction. 

The project team performed a systematic review of VR in digital manufacturing processes and identified important processes for creating 3D visualization worlds and virtual reality interactions and simulations. Training materials were developed for beginners to navigate in 3D worlds and for instructors to interact with 3D objects. Detailed interactive virtual modules were developed for popular commercial 3D printers.

Detailed virtual modules for access via augmented reality and desktop virtual reality were developed. These models were not only for demonstration, but were customized for interactive learning. Topics covered included 3D printing processes such as Stereolithography (SLA), Selective Laser Sintering (SLS), Fused Deposition Modeling (FDM), etc. The virtual modules also covered topics such as virtual assembly, process simulation, and virtual gear assembly simulation.

The framework was shared with all workshop participants and also made available in the form of MOOC (Massive Open Online Courses) videos with Voiceover and Captions on the project website. MOOC videos were created corresponding to all virtual modules for the benefit of those educational institutions with financial limitations to facilitate access via low-cost desktop virtual reality (VR). 

Workshops were delivered at the partner institutions in three states (IN, TN, WA) . Based on the detailed evaluations conducted by evaluators, it was found that the majority of the participants expressed an improved awareness of topics, a deeper understanding of certain topics, increased knowledge of the content, confidence in use of the course material, and satisfaction with the workshops.

The digital manufacturing curricular aspects, virtual modules, and the workshop delivery were continually improved based on the feedback and the findings indicate that the workshops met their objectives. Overall, a majority of the students expressed an improved awareness of topics, a deeper understanding of certain topics, increased knowledge of the content, confidence in use of the course material, and satisfaction with the course.

The results of the project were shared through national conferences and published in journals. Furthermore, results were also shared via other avenues such as 1 Million Cups, M-STEM Annual Conference, NIST Roundtable on the National Strategic Plan for Advanced Manufacturing and Demystifying Continuous Improvement in Program Assessment : ABET.

The project evaluation was supported by Dr. George Sehi and Dr. George Chitiyo. 

Principal Investigator: Magesh Chandramouli

Co-PIs: Ge Jin, Imelda Cossette, Ismail Fidan

This Project Outcomes Report for the General Public is displayed verbatim as submitted by the Principal Investigator (PI) for this award. Any opinions, findings, and conclusions or recommendations expressed in this Report are those of the PI and do not necessarily reflect the views of the National Science Foundation. NSF has not approved or endorsed its content.


Last Modified: 05/01/2022
Modified by: Magesh Chandramouli

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