Award Abstract # 1537776
Collaborative Research: Engineered Earth Masonry for Affordable Seismic Resistant Low-Rise Buildings

NSF Org: CMMI
Division of Civil, Mechanical, and Manufacturing Innovation
Recipient: UNIVERSITY OF SOUTH CAROLINA
Initial Amendment Date: August 8, 2015
Latest Amendment Date: May 7, 2018
Award Number: 1537776
Award Instrument: Standard Grant
Program Manager: Joy Pauschke
jpauschk@nsf.gov
 (703)292-7024
CMMI
 Division of Civil, Mechanical, and Manufacturing Innovation
ENG
 Directorate for Engineering
Start Date: September 1, 2015
End Date: August 31, 2019 (Estimated)
Total Intended Award Amount: $179,998.00
Total Awarded Amount to Date: $221,998.00
Funds Obligated to Date: FY 2015 = $179,998.00
FY 2016 = $10,000.00

FY 2017 = $16,000.00

FY 2018 = $16,000.00
History of Investigator:
  • Fabio Matta (Principal Investigator)
    fmatta@sc.edu
  • Michael Sutton (Co-Principal Investigator)
  • Charles Pierce (Co-Principal Investigator)
Recipient Sponsored Research Office: University of South Carolina at Columbia
1600 HAMPTON ST
COLUMBIA
SC  US  29208-3403
(803)777-7093
Sponsor Congressional District: 06
Primary Place of Performance: University of South Carolina at Columbia
1600 Hampton Street, Suite 414
Columbia
SC  US  29208-0001
Primary Place of Performance
Congressional District:
06
Unique Entity Identifier (UEI): J22LNTMEDP73
Parent UEI: Q93ZDA59ZAR5
NSF Program(s): Engineering for Natural Hazard,
ECI-Engineering for Civil Infr,
NEES RESEARCH
Primary Program Source: 01001415DB NSF RESEARCH & RELATED ACTIVIT
01001617DB NSF RESEARCH & RELATED ACTIVIT

01001718DB NSF RESEARCH & RELATED ACTIVIT

01001819DB NSF RESEARCH & RELATED ACTIVIT
Program Reference Code(s): 036E, 039E, 040E, 043E, 1057, 116E, 1576, 9150, 9178, 9231, 9251, CVIS
Program Element Code(s): 014Y00, 073Y00, 739600
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.041

ABSTRACT

There is a continuing demand in the United States for sustainable and hazard-resilient but highly affordable low-rise buildings for households and businesses. The goal of this research project is to investigate the feasibility of high-quality reinforced earth masonry (REM) for seismic resistant low-rise buildings. This goal will be achieved by transforming sustainable and locally appropriate but brittle unfired earth masonry into a stronger and more ductile system by using non-biodegradable recycled plastic fibers combined with internal steel reinforcement. This research will investigate REM as a low-cost option for low-rise industrial buildings and sheds, with a vision of fostering the development of small plants and warehouses by reducing construction and maintenance costs, thus promoting economic development.

The technical objectives of this research are the following: (1) to engineer, prototype, and verify an affordable and high-quality REM system for seismic resistant low-rise buildings, and (2) to formulate, verify and implement a new numerical model to accurately and efficiently predict the structural response of REM walls. The hypotheses are:v(1) engineering of earth blocks and mortar stabilized with nine percent or less cement, and reinforced with one percent or less volume fraction of recycled plastic fibers, combined with internal steel reinforcement, will change the strength and ductility of REM, making it suitable for seismic resistant buildings, and (2) computationally efficient numerical models based on newly developed nonlinear macroelements (MEs), whose kinematics are described by the smallest possible number of degrees of freedom, will enable the accurate prediction of the response of REM structures subject to static and dynamic loads. This research will be conducted in three phases. First, selected prototype block-mortar combinations (unreinforced, fiber reinforced, and fiber reinforced with grouted steel bars) will be characterized through load testing of materials and assemblages. A candidate reinforced system will be selected for the second phase. Three-dimensional (3D) digital image correlation (3D-DIC) will be used to measure full-field deformation maps and inform the development of numerical models. The resulting constitutive models for materials, mortar joints, and REM assemblages will serve to formulate detailed finite element (FE) models. Second, performance data will be obtained through large-scale testing and 3D-DIC monitoring of REM walls subject to quasi-static cyclic loading. The results will inform the formulation and validation of new structural ME models and their FE code implementation. Third and final, ME-based FE models of the large-scale specimens will be developed based on the comparison between numerical and experimental results. The resulting first-generation ME models will be used for a preliminary estimate of seismic design coefficients and factors to establish feasibility. In addition, a preliminary quantification of sustainability-related parameters and construction cost for representative REM materials and buildings will be performed to provide a basis for comparison with alternative systems, for example, light-framed wood, as well as life-cycle cost analysis.

PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH

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Cuéllar-Azcárate, M.C., and F. Matta "Recycled-Plastic Reinforced Earthen Masonry Prototype for Tornado-Resistant Dwellings" 16th International Brick and Block Masonry Conference (IBMAC 2016) , 2016 , p.829 978-1-138-02999-6
Rengifo-López, E.L, Kumar, N., Matta, F., and Barbato, M. "Can Compressed and Stabilized Earth Block Materials be Regarded as Homogeneous and Isotropic?" Proc. 10th International Masonry Conference (IMC 2018) , 2018 , p.618 2523?532X
Rengifo-López, E.L, Kumar, N., Matta, F., and Barbato, M. "Experimental and Numerical Study of Uniaxial Compression Behavior of Compressed and Stabilized Earth Blocks" Proc. 13th North American Masonry Conference (13NAMC) , 2019 , p.925-936 9781929081622
Rengifo-López, E.L, Kumar, N., Matta, F., and Barbato, M. "Experimental Characterization and Numerical Simulation of Compressive Behavior of Compressed and Stabilized Earth Block Specimens" Proc. 10th International Conference on Architecture & Construction with Earthen Materials (Earth USA 2019) , 2019 , p.314-320 9781794820890
Rengifo-López, E.L, Kumar, N., Matta, F., and Barbato, M. "Variability of Compressive Strength and Stiffness of Compressed and Stabilized Earth Blocks" Proc. 9th International Earthbuilding Conference (Earth USA 2017) , 2017 , p.242

PROJECT OUTCOMES REPORT

Disclaimer

This Project Outcomes Report for the General Public is displayed verbatim as submitted by the Principal Investigator (PI) for this award. Any opinions, findings, and conclusions or recommendations expressed in this Report are those of the PI and do not necessarily reflect the views of the National Science Foundation; NSF has not approved or endorsed its content.

Through this collaborative project between researchers at the University of South Carolina, Columbia, and the University of California, Davis, new masonry walls made with unfired earth bricks have been engineered for earthquake-resistant low-rise buildings. This result was achieved by transforming cheap and energy-efficient but brittle earth masonry into a stronger and more deformable system. To this end, a local South Carolina soil, small amounts of cement, water, and non-biodegradable recycled plastic fibers combined with internal steel reinforcement were used. Wall prototypes were designed, and a new computational model was developed to simulate the response of reinforced earth-brick walls under seismic loads.

Laboratory experiments were used to shed light on how the prototype bricks and masonry subassemblages respond when loaded. For example, how they deform, how strong they are, and what is the influence of the size and shape of the specimens. These experiments, in addition to those performed as part of a previous NSF-sponsored project, led to the creation of comprehensive datasets. The data were used to create computer models to accurately predict the response of building materials and structures under seismic loads, and enable engineers to deliver safe designs for low-rise buildings.

Through this project, it has been shown that engineering research can make it possible to transform cheap and sustainable but fragile earth masonry into a radically stronger system. The resulting masonry lends itself to building affordable and safe dwellings in seismic areas. These outcomes respond to the national need of devising affordable, sustainable, and yet high-quality and hazard-resistant construction systems.  Responding to this need is essential to tackle rising housing costs, create jobs, and provide safe shelter in hazard-prone areas, also including rural and remote areas.  This research also provides fundamental knowledge and experimental evidence for more practical investigations into reinforced earth masonry for low-rise industrial buildings and sheds, with a vision of fostering the development of small plants and warehouses by reducing construction and maintenance costs.

Numerous education and outreach activities were conducted as part of this project, highlighting its significance, and showcasing the role of higher education and engineering research to tackle real problems. From 2015 to 2019, this project supported two doctoral students focused on affordable and hazard-resistant construction, and created research experiences for 20 undergraduate and three high-school students. Each year, the research group organized a summer workshop including research presentations, hands-on active-learning activities, and live demonstrations in the laboratory; throughout the project, over 100 gifted minority high-school students participated in this activity.

 


Last Modified: 10/03/2020
Modified by: Fabio Matta

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