
NSF Org: |
CBET Division of Chemical, Bioengineering, Environmental, and Transport Systems |
Recipient: |
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Initial Amendment Date: | September 6, 2012 |
Latest Amendment Date: | May 13, 2015 |
Award Number: | 1160036 |
Award Instrument: | Standard Grant |
Program Manager: |
Robert McCabe
CBET Division of Chemical, Bioengineering, Environmental, and Transport Systems ENG Directorate for Engineering |
Start Date: | September 15, 2012 |
End Date: | August 31, 2016 (Estimated) |
Total Intended Award Amount: | $320,000.00 |
Total Awarded Amount to Date: | $332,000.00 |
Funds Obligated to Date: |
FY 2013 = $6,000.00 FY 2015 = $6,000.00 |
History of Investigator: |
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Recipient Sponsored Research Office: |
915 BULL ST COLUMBIA SC US 29208-4009 (803)777-7093 |
Sponsor Congressional District: |
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Primary Place of Performance: |
Swearingen Eng Ctr Columbia SC US 29208-0001 |
Primary Place of
Performance Congressional District: |
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Unique Entity Identifier (UEI): |
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Parent UEI: |
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NSF Program(s): |
Catalysis, GOALI-Grnt Opp Acad Lia wIndus |
Primary Program Source: |
01001314DB NSF RESEARCH & RELATED ACTIVIT 01001516DB NSF RESEARCH & RELATED ACTIVIT |
Program Reference Code(s): |
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Program Element Code(s): |
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Award Agency Code: | 4900 |
Fund Agency Code: | 4900 |
Assistance Listing Number(s): | 47.041 |
ABSTRACT
#1160036
Regalbuto
The most common method of preparing supported metal catalysts begins by impregnating a porous oxide or carbon with an aqueous solution of dissolved metal complexes. The goal of most preparations is to convert the deposited precursor, often a coordination complex, into small metal particles firmly anchored onto the high surface area support. For a given amount of metal, the smaller the metal particles, the more catalytically active sites are created. In promoted or bimetallic catalysts, the goal is normally to maximize contact of the metal and promoter, or the two metals. How to achieve this effectively is the subject of many studies, both academic and industrial.In many cases these preparation steps are considered to be art.
Professor John Regalbuto of the University of South Carolina has been effectively studying the fundamental phenomena that occur during supported metal catalyst impregnation, striving to transform the art of catalyst preparation into a science. With past support from NSF his research group has described the uptake of noble and base metal coordination complexes over many oxides and carbons during impregnation in terms of a simple electrostatic mechanism leading to an optimal pH at which the precursor-surface interaction is strongest. Fundamental aspects of the other preparation steps of these monometallic catalysts have also been studied. In this proposal, the strong electrostatic adsorption approach will be applied to the most complicated but highest impact preparations - bimetallic catalysts. Regalbuto postulates that this approach will yield unprecedented control of the morphology of bimetallic catalysts prepared with real, high surface area supports using common, commercially available metal precursors. Specifically, he hypothesizes that core-shell morphologies can be prepared by selectively adsorbing one metal precursor complex onto the oxide form of a second metal, and that core-shell morphology will be retained with low reduction temperatures and alloys will form at higher temperatures. Another alternative application of the science approach predicts that homogeneous alloys can be prepared with low temperature reductions by coadsorbing metal complexes in a single adsorption step.
It is hoped that successful demonstrations of the proposed work will lead to a transformation in the understanding and practice of bimetallic catalyst preparation. The potential scientific impact is extremely broad, affecting all facets of the chemical industry which employ bimetallic catalysts. With that target, this award is a GOALI award. Regalbuto has teamed with the Johnson Matthey Technical Centre in Sonning, UK, a world leading company in noble metal catalyst manufacture. Measurements of point of zero charge and adsorption surveys over a wide range of noble metal oxides will be made for the first time at JMTC as well as at the University of South Carolina. Strategically, the partnership with industry will allow access to the copious amounts of noble metal oxides needed for the fundamental studies of adsorption properties.
The project work has been formulated specifically for REU students; this work will be relatively easy to undertake, exciting to do, and will get noticed in peer reviewed publications and conference presentations. In addition the PI will tie into the comprehensive portfolio of outreach and diversity programs offered at USC: the Louis Stokes Alliance for Minority Participation, the SC Alliance for Minority Participation, and the South East Alliance for Graduate Education.
PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH
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PROJECT OUTCOMES REPORT
Disclaimer
This Project Outcomes Report for the General Public is displayed verbatim as submitted by the Principal Investigator (PI) for this award. Any opinions, findings, and conclusions or recommendations expressed in this Report are those of the PI and do not necessarily reflect the views of the National Science Foundation; NSF has not approved or endorsed its content.
With the NSF Award CBET-1160036, GOALI: A Scientific Synthesis of Bimetallic Catalysts, we have given the field of catalysis more effective ways to synthesize supported bimetallic nanoparticles, which are useful for a host of chemical reactions such as biomass conversion, pollution abatement, and specialty chemical production. Examples are Pt and Pd supported on alumina for diesel exhaust oxidation and Pt and Co supported on silica for synthetic gas and diesel production via Fischer-Tropsch synthesis. We have improved upon common industrial methods by providing bottom-up, atomic scale control of the synthesis of ultrasmall nanoparticles containing two metals. This means that the metals are both well utilized and highly interacting, features which are desired for most bimetallic catalysts.
We have specifically demonstrated two new ways to make supported bimetallic nanoparticles, depending on the desired morphology. For core-shell particles, a shell of a second metal can be adsorbed selectively –electrostatically – onto ultrasmall first metal oxide cores, themselves deposited through “strong electrostatic adsorption” (SEA) of the metal precursor. We have termed this as sequential SEA. If instead of a core-shell morphology, it is desired that the nanoparticles be homogeneously alloyed, we have demonstrated the method of simultaneous strong electrostatic adsorption (co-SEA) in which mixtures of metal precursors in the liquid phase are electrostatically adsorbed. In this case the two types of metal atoms in the resulting ultrasmall nanoparticles are thoroughly mixed.
Both methods are simple, scalable, and reproducible and yield ultrasmall nanoparticles normally less than 2 nm in diameter and sometimes less than 1 nm. A final development at the tail end of the grant was the discovery that electrostatic adsorption could be induced at the condition of incipient wetness (the condition which most industries and academics use) with only a very slight change in methodology. We’ve called this method “charge enhance dry impregnation” (CEDI).
The grant received no-cost extensions since I had the good fortune of recruiting graduation students who had other sources support; NSF funds were significantly leveraged.
The fundamental understanding of catalyst synthesis we have achieved has high potential practical application as our methods, especially CEDI, are relatively easy for catalyst manufacturers to scale up. The scientific impact extends to fields beyond catalysis such as medical delivery and chemical sensing.
On broader educational impact, the funding provided full support for one Ph.D. thesis and partial support for two others, in addition to REU support for five students, three of whom were minority, and all of whom have or will co-author peer-reviewed publications. The final project report details fourteen peer-reviewed publications and sixteen national or international conference presentations.
Last Modified: 07/10/2017
Modified by: John Regalbuto
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