Award Abstract # 1234114
DMREF/Collaborative Research: Multi-Scale Fundamental Investigation of Sintering Anisotropy

NSF Org: CMMI
Division of Civil, Mechanical, and Manufacturing Innovation
Recipient: SAN DIEGO STATE UNIVERSITY FOUNDATION
Initial Amendment Date: September 7, 2012
Latest Amendment Date: September 7, 2012
Award Number: 1234114
Award Instrument: Standard Grant
Program Manager: Tom Kuech
CMMI
 Division of Civil, Mechanical, and Manufacturing Innovation
ENG
 Directorate for Engineering
Start Date: September 15, 2012
End Date: August 31, 2017 (Estimated)
Total Intended Award Amount: $298,610.00
Total Awarded Amount to Date: $298,610.00
Funds Obligated to Date: FY 2012 = $298,610.00
History of Investigator:
  • Eugene Olevsky (Principal Investigator)
    eolevsky@mail.sdsu.edu
Recipient Sponsored Research Office: San Diego State University Foundation
5250 CAMPANILE DR
SAN DIEGO
CA  US  92182-1901
(619)594-5731
Sponsor Congressional District: 51
Primary Place of Performance: San Diego State University
5500 Campanile Dr.
San Diego
CA  US  92182-1323
Primary Place of Performance
Congressional District:
51
Unique Entity Identifier (UEI): H59JKGFZKHL7
Parent UEI: H59JKGFZKHL7
NSF Program(s): MATERIALS PROCESSING AND MANFG,
GOALI-Grnt Opp Acad Lia wIndus
Primary Program Source: 01001213DB NSF RESEARCH & RELATED ACTIVIT
Program Reference Code(s): 024E, 083E, 1504, 8025
Program Element Code(s): 146700, 150400
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.041

ABSTRACT

This Designing Materials to Revolutionize and Engineer our Future (DMREF) grant is focused on the development of a new integrated multi-scale approach incorporating modeling and experimentation on sintering-induced deformation processes taking into account anisotropy phenomena. Sintering-induced anisotropy, one of the most fundamental aspects of powder processing, is poorly understood and cannot be predicted properly by the existing models and approaches. It is also technologically very important since many powder-processing approaches induce anisotropy. The project includes the study of the complex interplay between processing conditions and anisotropic microstructure-constitutive properties which will provide fundamental, basic knowledge and a novel practical approach to design and optimize the manufacturing of advanced ceramic and metal systems with programmable macroscopic characteristics and microstructure.

This research intends to establish a new methodology to optimize the sintering of a broad range of complex material systems including multilayered solid oxide fuel cells. The developed concepts can be used to design the processing of other multilayered material systems (e.g. sensors, actuators, solar cell packaging) or processing under applied stresses (e.g. hot-pressing, sinter-forging). The project also contributes to the general framework of processing approaches which are enhanced by experimentally validated simulations and which significantly accelerate the development of new materials and processes. The teams from the two universities will work closely with collaborators from the industry to continuously test and refine the simulation approaches. Co-PIs will also collaborate with researchers from the Sandia National Laboratories in the development of the multi-scale simulation algorithms. This integrated, collaborative research program provides a unique high quality learning opportunity for students at the University of Washington, Seattle and at the San Diego State University.

PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH

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(Showing: 1 - 10 of 36)
A.L. Maximenko, E. G. Grigoryev, and E.A. Olevsky "Homogenization of bi-porous agglomerated powder structures during sintering and pressing" J. Amer. Ceram. Soc. , v.98 , 2015 , p.3445 10.1111/jace.13760
A.L. Maximenko, E. G. Grigoryev, and E.A. Olevsky "Homogenization of bi-porous agglomerated powder structures during sintering and pressing" J. Amer. Ceram. Soc. , v.98 , 2015 , p.3445 10.1111/jace.13760
A.L. Maximenko, E. G. Grigoryev, and E.A. Olevsky "Homogenization of bi-porous agglomerated powder structures during sintering and pressing" J. Amer. Ceram. Soc. , 2015 10.1111/jace.13760
D. Giuntini, E.A. Olevsky "Sintering stress of nonlinear viscous materials" J. Amer. Ceram. Soc. , v.99 , 2016 , p.99 10.1111/jace.14550
D. Giuntini, I.W. Chen, E.A. Olevsky "Sintering shape distortions controlled by interface roughness in powder composites" Scripta Mater. , v.124 , 2016 , p.38 10.1016/j.scriptamat.2016.06.024
D. Giuntini, I.W. Chen, E.A. Olevsky "Sintering shape distortions controlled by interface roughness in powder composites" Scripta Materialia , v.124 , 2016 , p.38 10.1016/j.scriptamat.2016.06.024
D. Wei Ni, E. Olevsky, V. Esposito, T.T. Molla, Søren P. V. Foghmoes, R. Bjørk, H.L. Frandsen, E. Aleksandrova, N. Pryds "Sintering of Multilayered Porous Structures: Part II?Experiments and Model Applications" J. Am. Ceram. Soc. , v.96 , 2013 , p.2666 10.1111/jace.12374
D. Wei Ni, E. Olevsky, V. Esposito, T.T. Molla, Søren P. V. Foghmoes, R. Bjørk, H.L. Frandsen, E. Aleksandrova, N. Pryds "Sintering of Multilayered Porous Structures: Part II?Experiments and Model Applications" J. Am. Ceram. Soc. , v.96 , 2013 , p.2666 10.1111/jace.12374
D. Wei Ni, E. Olevsky, V. Esposito, T.T. Molla, Søren P. V. Foghmoes, R. Bjørk, H.L. Frandsen, E. Aleksandrova, N. Pryds "Sintering of Multilayered Porous Structures: Part II?Experiments and Model Applications" J. Am. Ceram. Soc. , v.96 , 2013 10.1111/jace.12374
D.W. Ni, E. Olevsky, V. Esposito, T.T Molla, S. P. V. Foghmoes, R. Bjørk, H.L. Frandsen, E. Aleksandrova, N. Pryds "Sintering of multilayered porous structures: Part II- Experiments and model applications" J. Am. Ceram. Soc. , v.96 , 2013 , p.10 10.1111/jace.12374
E. Olevsky, T.T Molla, H.L. Frandsen, R. Bjørk, V. Esposito, D.W. Ni, A. Ilyina, N. Pryds "Sintering of multilayered porous structures: Part I-Constitutive models" J. Am. Ceram. Soc. , v.96 , 2013 , p.1 10.1111/jace.12375
(Showing: 1 - 10 of 36)

PROJECT OUTCOMES REPORT

Disclaimer

This Project Outcomes Report for the General Public is displayed verbatim as submitted by the Principal Investigator (PI) for this award. Any opinions, findings, and conclusions or recommendations expressed in this Report are those of the PI and do not necessarily reflect the views of the National Science Foundation; NSF has not approved or endorsed its content.

This program was focused on the development of a new integrated multi-scale approach incorporating modeling and experimentation on sintering-induced deformation processes taking into account anisotropy phenomena. Sintering-induced anisotropy, one of the most fundamental aspects of powder processing, was poorly understood and could not be predicted properly by the previous models and approaches. It is also technologically very important since many powder-processing approaches induce anisotropy.  The project included the study of the complex interplay between processing conditions and anisotropic microstructure-constitutive properties which provided fundamental, basic knowledge and a novel practical approach to design and optimize the manufacturing of advanced ceramic and metal systems with programmable macroscopic characteristics and microstructure.

The conducted research established a number of new approaches to optimize the sintering of a broad range of complex material systems including multilayered solid oxide fuel cells. The developed concepts can be used to design the processing of other multilayered material systems (e.g. sensors, actuators, solar cell packaging) or processing under applied stresses (e.g. hot-pressing, sinter-forging). The project contributed also to the general framework of processing approaches which are enhanced by experimentally validated simulations and which significantly accelerate the development of new materials and processes.  The teams from the two universities worked closely with collaborators in the industry to continuously test and refine the simulation approaches.  This integrated, collaborative research program provided a unique high quality learning opportunity for students at at the San Diego State University and at Clemson University.


Last Modified: 11/27/2017
Modified by: Eugene Olevsky

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