Award Abstract # 1300792
GOALI/Collaborative Research: Additive Manufacturing for a Highly Efficient Artificial Photosynthesis Device with Multi-Layer Interconnected Channels and Micro-Porous Structures

NSF Org: CMMI
Division of Civil, Mechanical, and Manufacturing Innovation
Recipient: DREXEL UNIVERSITY
Initial Amendment Date: June 15, 2013
Latest Amendment Date: June 15, 2013
Award Number: 1300792
Award Instrument: Standard Grant
Program Manager: Steve Schmid
CMMI
 Division of Civil, Mechanical, and Manufacturing Innovation
ENG
 Directorate for Engineering
Start Date: June 15, 2013
End Date: May 31, 2016 (Estimated)
Total Intended Award Amount: $149,957.00
Total Awarded Amount to Date: $149,957.00
Funds Obligated to Date: FY 2013 = $149,957.00
History of Investigator:
  • Jack Zhou (Principal Investigator)
    zhoug@drexel.edu
  • Qingwei Zhang (Co-Principal Investigator)
  • Xudong Chen (Co-Principal Investigator)
Recipient Sponsored Research Office: Drexel University
3141 CHESTNUT ST
PHILADELPHIA
PA  US  19104-2875
(215)895-6342
Sponsor Congressional District: 03
Primary Place of Performance: Drexel University
3201 Arch St
Philadelphia
PA  US  19104-2737
Primary Place of Performance
Congressional District:
03
Unique Entity Identifier (UEI): XF3XM9642N96
Parent UEI:
NSF Program(s): Manufacturing Machines & Equip,
GOALI-Grnt Opp Acad Lia wIndus
Primary Program Source: 01001314DB NSF RESEARCH & RELATED ACTIVIT
Program Reference Code(s): 082E, 083E
Program Element Code(s): 146800, 150400
Award Agency Code: 4900
Fund Agency Code: 4900
Assistance Listing Number(s): 47.041

ABSTRACT

The research objective of this award is to fabricate an artificial photosynthesis device that is capable of receiving and then converting sunlight, CO2 and water into sugars/glucose for the production of biofuels. Additive manufacturing (AM) enhanced by high-resolution heterogeneous material printing technology and multi-function nozzle array will be investigated to design and build the innovative device with multi-layer interconnected channels and micro-porous structures. In the channels, a water-insoluble hydrogel embedded with photosynthesis dark-reaction required compounds will be printed for CO2 fixation. On the top of the device, a layer of triblock polymer film will be created and function as the light reaction mesophyll layer similar to a real leaf. This research will enable manufacturing and deployment of large-scale solar conversion systems that not only mimic the natural process of photosynthesis for the production of biofuels, but also make these reactions independent of the life of nature plants.

If successful, the results of this research will lead to a new technology for designing and manufacturing an artificial photosynthesis device, which will help realize the vision of affordable bio-based energy manufacturing. Economically viable manufacturing of biofuels will greatly benefit the U.S. economy and energy security, as well as the society and environment in general. In the project, a long-term relationship with nScrypt, Inc. will be extended to encompass development and transfer of new technologies. Two doctoral students and up to six senior design teams will be trained. Three project-based learning modules will be created to strengthen the undergraduate engineering curricula in design, manufacturing and energy engineering. The project will also leverage specially designed outreach workshops for local high school and community college students, including many underrepresented minority students in Philadelphia, PA and Raleigh, NC areas, to showcase AM technology, photosynthesis process and green energy. The research finding and results will be disseminated through seminars, conferences, journal publications and various communication channels.

PUBLICATIONS PRODUCED AS A RESULT OF THIS RESEARCH

Note:  When clicking on a Digital Object Identifier (DOI) number, you will be taken to an external site maintained by the publisher. Some full text articles may not yet be available without a charge during the embargo (administrative interval).

Some links on this page may take you to non-federal websites. Their policies may differ from this site.

Xiang Ren, Yoontae Kim and Jack Zhou "Design and Fabrication of Chitosan for application ofartificial photosynthesis" Journal of Mechanics Engineering and Automation , v.3 , 2013 , p.739-746 2159-5275

PROJECT OUTCOMES REPORT

Disclaimer

This Project Outcomes Report for the General Public is displayed verbatim as submitted by the Principal Investigator (PI) for this award. Any opinions, findings, and conclusions or recommendations expressed in this Report are those of the PI and do not necessarily reflect the views of the National Science Foundation; NSF has not approved or endorsed its content.

We developed a cell-free artificial platform conducting both light and dark reactions. To the best of our knowledge, such a device had not been reported so far. This device was able to harvest light energy and transform the energy to organic compounds, mimicking a plant leaf. We envision integrating the “artificial leaves” to create a compact energy harvesting system with a promising efficiency.

Photosynthesis consists of two parts: light reaction and dark reaction. During the light reaction, light energy is transformed to chemical energy in adenosine triphosphate (ATP) that is a biological energy source, while during the dark reaction. Carbon dioxide is absorbed and used to synthesize organic compounds such as glucose and fructose. Many scientists had tried to realize artificial photosynthesis for energy harvesting for decades [1]. However, most of the previous systems were simply based on light reaction and produced less desirable energy sources, such as explosive hydrogen gas and unstable electricity [2,3]. Other works had been reported that combined both light and dark reactions to produce useful organic compounds, but they were all based on utilizing living cells that were difficult to maintain and were not reusable [4,5].

In order to create an artificial photosynthesis device, we had come up with three specific parts as follows.

Part 1: Light reaction was realized in a microfluidic platform that consists of two fluid chambers separated by a planar membrane with embedded proteins that convert light energy into ATP. The devices were fabricated in cleanroom by silicon KOH cavity etching and glass buffered oxidize etchant (BOE) etching, followed by gold electrode deposition. PDMS fluidic cavities were made by soft-lithography with a 3D printed mold. Four different materials were investigated as potential membrane materials and the optimal (most stable) material was identified through impedance spectroscopy. Once the best membrane material was identified and a microfluidic platform was constructed, we had light-converting proteins bacteriorhodopsin and ATP synthase embedded in the membrane followed by the evaluation its light reaction performance.

Part 2: Dark reaction was realized in another microfluidic platform porous PDMS cubes as gas-liquid interface media. We used porous PDMS as a gas-liquid interface between microfluidic channels to create a “one-way” diffusion path for CO2. Successful CO2 transport produced precursors (C3 compounds) for glucose production.

Part 3: The circuits for an integrated light reaction platform was designed and assembled on PCB. The digital encode/decode of microchip array was achieved by impedance analyzer with digital circuit. A high-resolution, low-speed analog-to-digital converter with comparator and OTA  was also designed and simulated for ion channel monitoring purpose.

First, electrochemical property database of planar membranes made of different biomaterials were established. We found polarized lipid fraction E (PLFE) as the best membrane materials to carry biochemical reactions in cell-free environment. Second, a novel gas-liquid interface was developed for microfluidic platforms using porous PDMS and its performance was thoroughly investigated by on-chip pH measurement. This novel cell-free photosynthesis system can achieve a glucose production about  5.56±0.17μg/mL.

This research brought together expertise in MEMS, biochemistry and biomaterials, and system control and integration with mixed-mode VLSI. We envisioned integrating the “artificial leaves” to create a compact energy harvesting system with high efficiency.

 

References

[1] S.C. Roy, et al. ACS Nano, 2010, 4(3), pp.1259-1278.

[2] D. Gust, et al. Accounts of Chemical Research, 2009, 42(12), pp.1890-1898.

[3] Y. Tachibana, et al. Nature Photonics, 2012, 6(8), pp.511-518.

[4] D. Wendell, et al. Nano Letters, 2010, 10(9), pp.3231-3236.

[5] J. SeokaLee, et al. Lab on a Chip, 2011, 11(14), pp.2309-2311.


Last Modified: 10/05/2016
Modified by: Jack Zhou

Please report errors in award information by writing to: awardsearch@nsf.gov.

Print this page

Back to Top of page